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17 September 2014
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Techlab

Judder

2. Making Screws and Nuts
Screws and nuts are used for joining all sorts of materials, including robot parts. Most screws and nuts are made from metals such as steel or brass, although plastic types can also be found. The thread of a screw is cut using a die held in a die holder. The thread of a nut is cut using a tap held in a tap wrench. The steel from which taps and dies are made is much harder than the metal used to make nuts and screws.

Judder Robot Build Lesson 2

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Make Screw
Make Screw The hand held die holder moves over the metal rod. The die and holder rotates cutting a good length of thread.
Make Screw The head is formed by a cylindrical metal former. As the former pushes up, the rod deforms taking the shape of the recess in the former.
Make Screw
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Make Nut
Make nut An initial hole is drilled into the rod to prepare for the tap mechanism.
Make nut A tap appears in a tap wrench and turns clockwise into the hole to cut the thread. For each clockwise turn of 240°, the wrench rotates anticlockwise by 120°. The cutting process continues: 240° clockwise, 120° anticlockwise, until a sufficient depth of thread is cut.
Make nut
Make nut The top of the rod is cut through with a hacksaw blade to complete the nut.


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Now you have completed Lesson 2
Lesson 2Lesson 1Lesson 3Lesson 4Lesson 5

Lesson 3

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